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Efficient Production Systems

Our subsidiary EDAG Production Solutions offers a constant service matrix of all trades, of the SE phase through to handover your factory to your production management - as a general planner, as well as in customized individual solutions. 

We realize your production system, on time, adapted to your products, matched with building and infrastructure and considering all the local regulations and practices. 

To ensure a consistently high level of quality in planning and implementation, we work with fully networked methods of the Digital Factory. Costs will therefore be covered if they are planned. This so-called "front-loading" ensures planning security and a smooth implementation phase to a possible shortfall of deadlines for the SOP. 

No matter where you want to produce, we are here: Our project teams working locally and globally distributed around the clock for our customers.

Convince yourself of the range of services of the EDAG Production Solutions using the following subject areas.

Architecture and Construction Planning / Utilities Planning

With more than 20 years experience as an engineering service provider, this area of EDAG PS is a reliable and competent partner in the development and planning of buildings and facilities for the industrial supply. 

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Customer-oriented service and component adive in the following areas round our service spectrum optimally:

  • Architecture and Construction services
  • Industrial plants
  • Expert service 
  • Water Engineering
  • Consulting
  • Industrial sewerage networks
  • Water Resources Law (WHG) – specialised company

More detailed information, such as already successfully implemented projects or architecture and construction planning / utilities planning, please visit EDAG Production Solutions/Architecture and Construction Planning.

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Factory Planning

Today competitive factories are continually under duress to be efficient, versatile and enduring.

With 40 years of experience in comprehensive design and planning of high-grade industrial products and custom-made production systems EDAG Production Solutions can off the best conditions for the lasting success of your company.

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We do not focus solely on the design of efficient processes. Often small changes to the product design can lead to large potential in the process development. We have our eye on both. From the concept to launch support.

Regardless of the industry using modern planning methods and tools we can support small and medium-sized companies who do not have their own planning department, in factory and production planning, i.e. new plans, conversion or expansion as well as optimise existing systems whilst in operation.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Factory Planning.

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Forming Technology and Press Tooling

With many years of experience in the forming technology sector behind us, we offer support in the design and development of press tooling.

To make sure that your project get off to a good start and result in a successful component, we offer a concept that is individually geared to your cost target.

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Not only do we supply the necessary technical solutions, but also a clearly defined budget for your investment and production costs. We can also evaluate your design targets and check them with a view to cost and feasibility. Surface analysis of the CAD data rounds off our portfolio in this field. Special attention is paid to method planning, tool design and project management.

We provide continual support throughout the entire project. This includes the manufacturing and correction phases, as well as monitoring timing and quality throughout the individual production stages.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Forming Technology.

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Technology CFRP / Plastics

With a team of highly qualified engineers and technicians, we are working on complex development projects, especially in the realisation of lightweight construction.

Our team offers you from the process development, the planning of complex products and the production facilities, the manufacturing accompanying engineering, the tool up to the quality control, comprehensive services. 

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Thus we are available to our customers as a competent and reliable partner in the entire process chain of manufacturing technology, especially for the application of CFRP and plastic.

  • Our service spectrum includes: 
  • Facility- and interior planning
  • Tool planning 
  • Technology development
  • Project management
  • Product management

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Technology CFRP.

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Process Planning Body Shop

With more than 2000 implemented projects worldwide, we are the interface between product development and production within the Body Shop.

By developing and implementing our V-Model we have a method to avoid interfaces and reduce your coordination effort.

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Together with your requirements and our expertise we develop systematically customized process and production solutions, alongside the whole processes chain within the Body Shop, from the product design to the start of production, SOP.

Continuous performance, from small volume CKD facilities to high volume series productions, from manual facilities to highly complex and automated Body Shops as well as from “Greenfield” projects to the integration of derivatives or variants in existent productions. 

To achieve your goals successfully, we are consistently supported by

  • our experts from the departments logistics, quality, product costs, safety, design, material flow and robot simulation, control technology as well as automation technology,
  • our specialists from the product development and the tooling & assembly department, who are working on the development and realization of innovative technologies, joining technologies and material,
  • the continuous use of methods and tools of the Digital Factory to the point of the virtual commissioning of production lines.

Due to this comprehensive and focused way of working we have the opportunity to achieve, already in the early stages of the project, a high degree of maturity and allow us to make reliable statements concerning feasibility, investments and costs.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Process Planning Body Shop.

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Process Planning General Assembly

The EDAG-PS planning process is a series of steps which, with their precisely defined contents and the support of modern planning tools and methods, produce top quality results.

Due to the close networking in the EDAG Group, we are able draw on the years of experience gathered by EDAG's product developers and FFT's plant constructors.

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In assembly planning, our target is to have a product creation process which takes the product, person and equipment into account in equal measure.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Process Planning General Assembly.

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Paint Shop

The planning of a new paint shop makes high demand on the plant-, building-, process- and conveyor technology of your business. Use our holistic understanding of the interaction of your supplier, manufacturing and customers as well as the requirements within the production areas to target your paint shop optimally to the challenges of the market.

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With many years of experience EDAG Production Solutions offers you:

  • development of a cost effectively paint shop by independent suppliers planning
  • transparent, secure planning under one roof
  • minimum lead times through holistic planning
  • manufacturing-optimum product design (simultaneous engineering) 

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Paint Shop.

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Digital Factory

EDAG Production Solutions supports you in digital factory engineering either as an all-round, integrated package, or according to your wishes and requirements. We have a team that can draw on years of experience in production plant development, in the fields of body in white and assembly.

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Our range of services:

  • Validation of product and production concept (production-driven product development)
  • Construction feasibility tests and simulation
  • Methodical assistance with the digital factory
  • SE partnerships for joint success
  • Front-loading projects (advanced plant engineering)
  • Integrated solutions in the environment of Siemens Industry Software and Dassault Systemes
  • Ergonomic tests

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Digital Factory.

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Process Planning Logistics

To plan and implement the 5 R´s (right product, right time, right place, right quantity, right quality) cost-effective with low ecological burden for youis the target of EDAG Production Solutions.

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Our holistic understanding of the cooperation between the supplier, production and customer as well as within the production areas allows us to offer you a custom-made logistic concept, which fulfills your needs. Whether we

  • develop a concept,
  • create and/or optimise your processes
  • advise you in logistical questions or
  • integrate new processes and means into your existing systems,

use our expertise for your company. Whether small business, medium-sized company or a group, EDAG Production Solutions are where you need them to be.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Process Planning Logistics.

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Production IT

The planning, implementation and support of customised control systems is the target of EDAG Production Solutions.

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Our holistic understanding of the cooperation between the supplier, production and customer, but also within the production areas, enables us to offer you a customised instrumentation and control concept geared to your needs. No matter what we are doing for you,

  • working out a concept
  • developing a suitable solution
  • advising you on MES matters, or
  • integrating new processes and applications in your existing system

your company benefits from our know-how.

Whether you are a small business, medium-sized company or a group, we, EDAG Production Solutions are where you need us to be.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Production IT.

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Safety Engineering Services

For both liability-related and economic reasons, it is becoming more and more important to take safety-related aspects into account at an early stage.

Requirements increase along with project size, complexity and the number of different technologies used in projects.

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The EDAG PS "Safety Engineering Services" team has been operating as an independent service provider in the field of machine safety and occupational health and safety for many years now. Its range of services covers the safe implementation of machines and technologies; the creation of new concepts that take into account functional safety requirements in highly complex systems; and support for the operators in all matters relating to occupational health and safety.

Apart from knowledge of legal requirements and current standards, practical solutions are also of particular importance. Innovative, highly complex safety components and concepts call for new evaluations and development strategies. We perform these tasks across the various branches of industry, applying the ideal combination of a major independent engineering company and experts with practical experience.

Taking an inter-divisional view of planning, mechanical systems and control engineering, through to the development of our own purpose-built safe electronics systems, enables us to handle any service volume, from detailed tasks to an integrated safety support service during all stages of the product life cycle.

This makes EDAG PS your safety service provider for anything from small machines to major projects: competent, integrated, independent.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Safety Engineering Services.

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Quality Management

"Quality must never become an end in itself, but must be exactly tailored to fit the customer's needs."

It is not the intention of the quality experts at EDAG PS to stick to a standard formula when handling a project, but to work with the customer to achieve genuine added value.

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In the process, they never lose sight of what is important, and are always prepared to think outside the box.

With our EDQ services, we provide more than just approved solutions and methods, we also individually adapt our services to the requirements of the task in hand. 

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Quality Management.

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Product Cost Optimisation

Continually increasing cost pressure in a globally competitive environment is one of the main factors influencing the success of a company today.

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One central method of handling this development is to create cost transparency and the certainty that products are produced or purchased at reasonable prices. 

Nowadays, effective product cost optimisation begins during the conception phase. 70 - 80% of a product's production and life cycle costs are determined at this stage.

EDAG Production Solutions provides continuous support throughout the individual life cycles of a product. From the very beginning - or from the very first cent.

More detailed information, such as to already successfully implemented projects of factory planning, see EDAG Production Solutions/Product Cost Optimisation.

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